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The question of vaporizer design life is a very popular and appropriate question which has been asked many times in the past by customers. LP-Gas suppliers and end users like need to know what they can expect as the typical life expectancy for a particular type of vaporizer placed on site under given conditions. The information is needed both establish the front-end economics and to establish a safe and responsible maintenance and replacement program.<\/p>
As the manufacturer, we can anticipate a variety of site and operating conditions and incorporate that information into our design basis. However, as the manufacturer it is not practical to calculate the life of the vaporizer under every possible set of field and site conditions. The most appropriate approach for permanent installations is to use the formula below to establish the expected physical lifespan:
Expected Physical Lifespan = Vaporizer Design Life X (1 \u2013 Environmental Factor + Maintenance Factor)<\/em><\/p>Vaporizer Design Life:<\/strong><\/p>ZIMMER<\/td> | 8 years<\/td><\/tr> |
TORREXX<\/td> | 8 years<\/td><\/tr> |
TORREXX w\/hermetic relay<\/td> | 10 years<\/td><\/tr> |
POWER P-Series<\/td> | 10 years<\/td><\/tr> |
POWER XP<\/td> | 8 years<\/td><\/tr> |
Direct Fired<\/td> | 8 years<\/td><\/tr><\/tbody><\/table> Environmental Factor (0 = best to 0.3 = worst):<\/strong> Evaluated based on the severity of the physical atmosphere where the vaporizer is placed. Considerations \u2013 salt air, acid atmosphere, flooding, etc.<\/p>Maintenance Factor (-0.5 = best to 0.5 = worst):<\/strong> No maintenance over the life of the vaporizer results in the worst case and a regular maintenance program, appropriate for the type of vaporizer and one that effectively addresses and prevents problems including those related to LPG quality, results in the best case. For example, vaporizer processing HD-5 propane beginning with a new (un-used) tank and a regular periodic preventive maintenance program would use a factor of -0.5.<\/p>Example:<\/strong> A TORREXX vaporizer w\/ hermetic relay is placed at an inland factory using propane. The installation is new beginning with a new (un-used) tank and a regular periodic preventive maintenance program is implemented.<\/p>What is the expected lifespan?<\/strong> Vaporizer Design Life = 10 years<\/em> Environmental Factor = 0<\/em> Maintenance Factor = -0.5<\/em> Expected Physical Lifespan = 10 years x (1 \u2013 0 + (-0.5)) = 15 years<\/em><\/p>Naturally the environmental and maintenance factors are subjective and require some experience to effectively predict. All of our factory authorized representatives are experts in the field of vaporizers and are capable of helping you assess these values. Keep in mind that the overall purpose of the formula is to establish an expected lifespan. It is quite common and possible for our vaporizers to operate well beyond the predicted results but one also has to be aware of the risks and flammable nature of the fluid being processed and take this into consideration when trying to determine the appropriate time for replacement. Effective use of the formula above will help establish a safe and responsible program for you and\/or your customer\u2019s LPG facility.<\/p>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\n\t\t\t\t \n\t\t\t\t\t \n\t\t\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t \n\t\t\t\t\t\t\t\t11. What is the compressor supposed to do?\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t The compressor is to transfer liquid propane from railcars into a bulk storage tank. After the liquid has been transferred, the remaining vapors will be recovered. The compressor will operate year around, emptying about 2 railcars per week.<\/p> This compressor will be used to evacuate a vessel at the end of a batch process. It will be used in a production facility that will perform 6 batch operations in a 16 hour day.<\/p> Many compressors operate at more than one condition. Determine why and how often the various conditions occur.<\/p>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\n\t\t\t\t \n\t\t\t\t\t \n\t\t\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t \n\t\t\t\t\t\t\t\t12. What kinds of data will be needed in order to determine what type of compressor system will be needed to accomplish the job?\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t - As a minimum, a precise understanding of the following data is required:
- Gas being handled - Suction and Discharge Pressure - Site Elevation (or Local Barometric Pressure) - Suction Temperature - Capacity<\/li> - In addition the following items are needed to help make some subjective decisions when two or more options are available or in the selection of various accessories.
- 'Normal' operating conditions - Other operating conditions - Duty Cycle - Electrical characteristics and area classification - Availability of cooling water<\/li><\/ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\n\t\t\t\t\n\t\t\t\t\t \n\t\t\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t \n\t\t\t\t\t\t\t\t13. Who is to supply the motor, switchgear piping, etc.?\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t The term 'compressor' will have different meanings depending on your frame of reference. As a manufacturer, Blackmer usually views a 'compressor' as meaning the compressor block only. The Blackmer catalog lists a wide variety of basic compressors and also lists configurations that include closely related compressor accessories that are common to almost every installation.<\/p> A user generally has a plant or product that is his primary concern. Within the plant will be a process that requires a 'compressor' to accomplish its task. In this context, the 'compressor' is everything that is needed to take the gas at some point in the system and place it at another point in the system at a higher pressure. Such a 'compressor' is actually a process or system in itself and almost always consists of a number of common items or systems:<\/p> - The compressor Driver<\/li>
- Gauges Drive System<\/li>
- Relief Devices Protective Switches<\/li>
- Cooling Systems Control Switches<\/li>
- Vessels Motor Starter and Logic Circuits<\/li>
- Piping Capacity Control System<\/li>
- Filtration Liquid Condensate<\/li><\/ul>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\n\t\t\t\t
\n\t\t\t\t\t \n\t\t\t\t\t\t \n\t\t\t\t\t\t\t\t\t\t\t\t\t\t \n\t\t\t\t\t\t\t\t14. How do we select the proper compressor?\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/div>\n\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t Knowledge of the gas, required capacity, suction pressure, suction temperature, and discharge pressure will enable the proper compressor to be sized. The basics steps involved are:<\/p> - Calculate the compression ratio. - Choose between a single-stage or two-stage compressor. - Calculate the discharge temperature. - Determine the volumetric efficiency. - Determine the required piston displacement. - Select the compressor model. - Determine the minimum RPM required of the selected compressor. - Select an actual RPM. - Calculate the actual piston displacement. - Calculate the power required. - Select appropriate options.<\/p> A computer is generally used to perform steps 1 to 10, but hand calculations are often adequate.<\/p>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":" FAQ 1. Energy saving Blackmer pump The Blackmer slide pump technology is a smart choice for all energy saving applications<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-18055","page","type-page","status-publish","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/dmcgas.com\/en\/wp-json\/wp\/v2\/pages\/18055","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dmcgas.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/dmcgas.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/dmcgas.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/dmcgas.com\/en\/wp-json\/wp\/v2\/comments?post=18055"}],"version-history":[{"count":0,"href":"https:\/\/dmcgas.com\/en\/wp-json\/wp\/v2\/pages\/18055\/revisions"}],"wp:attachment":[{"href":"https:\/\/dmcgas.com\/en\/wp-json\/wp\/v2\/media?parent=18055"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}
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